Frequency Converter For Fans And Pumps
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Frequency Converter For Fans And Pumps

The Frequency Converter For Fans And Pumps (VFD) adopts high-performance vector control technology and torque control technology, featuring excellent control performance. Meanwhile, combined with the characteristics of users' applications, it further enhances product reliability, environmental adaptability, as well as customized and industry-specific designs. The Frequency Converters For Fans And Pumps produced by SDKC cover a wide power range. We provide such converters ranging from 15KW to 630KW, and can also customize them according to users' voltage requirements.
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Description

Technical Parameters

Product Introduction

 

The Frequency Converter For Fans And Pumps is an intelligent speed-regulating device specially designed for industrial fluid control scenarios. It realizes precise flow regulation by changing the frequency of the motor power supply and is widely used in sewage treatment, central air conditioning, heating pipe networks and other fields. Its core consists of a high-performance IGBT module, an intelligent microprocessor and a dedicated control algorithm, which can seamlessly adapt to square torque loads such as centrifugal fans and axial flow pumps, achieving the dual goals of energy saving and process optimization.

 

Product Features and Advantages

 

I. Energy Efficiency Optimization and Precise Control

 

1. Dynamic Energy-Saving Algorithm

The built-in controller of the Frequency Converter For Fans And Pumps monitors pressure/flow signals in real-time, automatically adjusts the motor speed, and avoids traditional valve throttling losses. It supports the "sleep-wake" mode. When the load demand is lower than the threshold, it automatically shuts down and restarts quickly when the demand is restored, which is suitable for intermittent water supply systems.

2. Intelligent Load Matching

Aiming at the square torque characteristics of fans and pumps, the V/F curve and torque compensation are optimized to ensure that the rated torque can still be output during low-speed operation.

3. Multi-Pump Linkage Control

The frequency converter for fans and pumps supports one-drag-multiple fixed/rotation modes, automatically switches between power frequency pumps and variable frequency pumps, balances the equipment running time, and prolongs the service life of the whole machine.

 

II. Reliability and Environmental Adaptability

 

1. Full-Scenario Protection Design

The frequency converter for fans and pumps adopts IP65 protection level and 4g shockproof structure, and can operate stably in harsh environments with high dust concentration and high humidity. The independent air duct design prevents dust from entering the main board, and the standard coated circuit board prevents salt spray corrosion, which is suitable for coastal factories and chemical environments.

2. Multiple Protection Mechanisms

The Frequency Converter For Fans And Pumps integrates various protection functions such as overcurrent, overvoltage, phase loss, and overheating, with a short fault response time.

3. Wide Power Grid Adaptability

It can withstand voltage fluctuations and frequency drifts. The frequency converter has a built-in automatic voltage adjustment function to ensure stable output when the power grid is unstable.

4. Ease of Use

Frequency converter models below 37kW have built-in braking units, and 45-75kW can be optional, realizing rapid braking without external components. The Frequency Converter For Fans And Pumps is equipped with a standard Chinese and English operation interface and supports parameter cloning function, which greatly reduces the debugging time of multiple devices.

 

Technical Parameters and Installation Dimensions

 

 

Model Specification

Rated Output Current (A)

Adapted Motor Power (kw)

Height H * Width W * Thickness D (mm)

KC880-1R5G/2R2P

3.8/5.1

1.5/2.2

212*95*158

KC880-2R2G/4P

5.1/8.5

2.2/4

KC880-4G/5R5P

8.5/13

4/5.5

KC880-5R5G/7R5P

13/16

5.5/7.5

KC880-7R5G/11P

16/24

7.5/11

240*140*188

KC880-11G/15P

24/32

11/15

KC880-15G/18R5P

32/36

15/18.5

323*205*208

KC880-18R5G/22P

36/45

18.5/22

KC880-22G/30P

45/60

22/30

KC880-30G/37P

60/75

30/37

KC880-37G/45P

75/91

37/45

490*270.5*215

KC880-45G/55P

91/112

45/55

KC880-55G/75P

112/150

55/75

565*320*284

KC880-75G/90P

150/176

75/90

620*340*304

KC880-90G/110P

176/210

90/110

KC880-110G/132P

210/253

110/132

660*400*323

KC880-132G/160P

253/304

132/160

KC880-160G/185P

304/340

160/185

780*530*354

KC880-185G/200P

340/377

185/200

KC880-200G/220P

377/426

200/220

Note: The panel opening size of KC880 series is 90mm in height and 82mm in width

 

 

Solution

 

Thank you for your interest in our inverter products. We are committed to providing customers with cost-effective inverter solutions to help customers control costs while achieving efficient operation of equipment and energy conservation.

 

Excellent energy saving and cost reduction: Our inverter uses advanced vector control algorithms to accurately match the motor load, ensuring maximum motor operating efficiency and significant energy saving effects.

 

High reliability and reduced maintenance costs: With multiple protection functions such as overcurrent, overvoltage, overheating, etc., it can extend the service life of the equipment and reduce the failure rate.

 

Flexible adaptation and reduced investment: The product specifications are complete and the power coverage is wide. It provides small inverters of 0.75KW - 5.5KW and general inverters of 15KW - 630KW , which can adapt to motors of various types and powers to reduce customization costs.

 

FAQ

 

Q: What should be paid attention to when installing the Frequency Converter For Fans And Pumps?

A: Install the frequency converter in a well-ventilated place with an ambient temperature of -10~40℃, avoiding direct sunlight and vibration. A circuit breaker (with breaking capacity ≥ the short-circuit current of the frequency converter) must be configured at the incoming line end, and the grounding resistance ≤4Ω. Signal cables and power cables should be routed separately, and an EMC filter should be installed if necessary.

 

Q: What are the key points for daily maintenance of fan and pump inverters?

A: The following points should be taken into consideration for daily maintenance of fan and pump inverters:

1. Regular inspection:

(1) Check whether the cooling fan is operating abnormally (abnormal noise, stalling), and clean the fan and radiator dust every six months (compressed air can be used for cleaning).

(2) Check whether the capacitor is bulging or leaking.

2. Environmental monitoring:

The operating temperature should be maintained at -10℃~40℃. If the temperature exceeds 40℃, a forced cooling device should be installed. Humidity should be ≤90% RH (non-condensing).

 

Q: What are the common faults and handling methods of the Frequency Converter For Fans And Pumps?

A: 1. Overcurrent tripping of the frequency converter: The cause may be sudden changes in the load of the frequency converter or motor stalling. The solution is that you can check for mechanical jamming and extend the acceleration time.

2. Motor abnormal noise: This may be caused by harmonic interference or bearing wear. It is recommended that you install an output reactor and replace the motor bearing.

3. Overheating of the frequency converter: It is caused by poor heat dissipation of the frequency converter or high ambient temperature. It is recommended that you clean the radiator and add ventilation devices.

 

Q: How to choose the appropriate power of the frequency converter?

A: Choose according to the rated power of the motor, and it is recommended to reserve 10%-20% redundancy. If the load includes impact equipment, it should be selected according to 1.5 times the rated current of the motor. For example, a 110kW water pump should choose a 132kW frequency converter.

 

Q: How to maximize the energy-saving effect of the frequency converter?

A: Enable the "automatic energy-saving operation" function, and the frequency converter will automatically adjust the V/F curve to the optimal efficiency point. Adopt the combination of variable frequency pump and power frequency pump, and dynamically distribute the load through PID adjustment to avoid long-term high-load operation of a single pump.

 

Visit SDKC's Frequency Converter Production Workshop

product-554-416

product-600-450

 

As a professional manufacturer of electronic components, we have always focused on the research, development and production of frequency converters for fans and pumps. With high-quality products, advanced technology and perfect services, we meet the application needs of different customers in various industries and contribute to promoting energy conservation, efficiency improvement and green development in various industries.

 

Why choose us

Service Process

Demand analysis

Customers fill in the customized quotation form and specify detailed requirements including size, material, electrical parameters, design and function;

SDKC team communicates with customers to understand detailed requirements and application environment, etc.

Design and production

SDKC's engineering team designs according to customer requirements and provides preliminary design sketches and plans.

Customers review feedback to make necessary modifications and optimizations. After the design is confirmed, it enters the production stage. SDKC's advanced automated production line and manufacturing process ensure precision and efficiency. High-quality materials and strict quality control ensure that each product meets the standards.

Testing and verification

After the product is manufactured, it needs to undergo rigorous testing, including overload, withstand voltage, short circuit, protection, appearance, etc., to ensure that the performance meets expectations.

Distribution and after-sales

The typical regular delivery time is 10-15 days, depending on the complexity of the production process and the design turnover.

SDKC's comprehensive after-sales service team ensures that any problems during the use of the product can be solved.

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